Bending capacity
The pipe bending machine of this system coversφ6mm toφThere are 14 different models of 457mm pipe outer diameter. Jinmasun CNC bending pipes have been implanted with the key technology of "metal tube bending forming", which can achieve high geometric dimension accuracy in bending pipes of any plane, complex space bending, and continuous bending, allowing masters to completely get rid of the work of "post bending correction" in the past.
High roundness control technology
Jinmasun CNC pipe bending machine adopts the "Jinmasun Intelligent CNC Machine Technology Process" to graft international advanced pipe bending technology with IKM independent bending algorithm through database technology, achieving an ellipticity of less than 3% in the bending part, ensuring the speed of flow in the pipeline.
Low thinning rate control technology
The continuous thinning of the outer arc of the bent part during the bending process of metal pipes is a standard physical phenomenon. The Kinmen team has broken through this technological bottleneck through technology public relations and successfully achieved low thinning rate control technology, making the thinning rate of the outer arc of metal bent pipes significantly superior to international standards.
Zero wrinkles control level
Thin walled pipes are commonly used for low-carbon steel, stainless steel, duplex stainless steel, copper, aluminum, titanium alloys, and other materials used in aircraft, rockets, engines, submarines, warships, chemicals, and automobiles. In the past, even when imported equipment was used for bending, wrinkles often appeared on the inner side of the bend. However, through the introduction, digestion, absorption, and innovation, Jinmason successfully achieved a "zero wrinkle" bending level.
Automatic mold adjustment function
This series of equipment adopts Siemens industrial computer numerical control series for digital control, adapting to various high-end requirements for pipe bending processing. For example, the bending of pipelines for aircraft, rockets, ships, etc. belongs to the category of "multi variety, small batch", and debugging molds is a relatively tedious task. Jinmasun CNC pipe bending machine has automatic mold adjustment function, which greatly reduces the difficulty of operation and the workload of mold adjustment, ensuring the pass rate.
Equipment features:
1. This series of CNC pipe bending machines is a cold bending CNC pipe bending machine driven by multi axis servo and controlled by industrial computer. Its bending process is tension bending.
2. The number of mold layers is 1, which can complete the fully automatic bending processing of multiple bends with the same bend radius and the same or different angles in one pipe fitting at a time. This device can be equipped with multiple layers of molds.
3. Controlled by three-axis servo motors, the three-axis refers to feeding Y, rotating B, bending C. The bending process is tension bending, and the bending direction is right bending.
4. The heavy-duty CNC pipe bending machine can directly input the X, Y, Z three-dimensional coordinate values of the pipeline or directly input the Y, B, C machining values.
When editing and modifying the bending program, a bend can be added or deleted at any position. After the program is edited and saved, it can be renamed and saved as another program, and can be copied to a USB flash drive or a portable hard drive for saving at any time.
6. The bending rebound automatic correction function can automatically calculate the different rebound of the pipe at any angle based on the input parameters of the sample results, and the machine automatically compensates for the rebound.
7. It can be bent with or without a core, and has the function of early core extraction for bent pipes.
8. Equipped with hydraulic strong side pushing function, it increases the possibility of bending under conditions of insufficient material elongation.
During the bending test, manual disassembly actions can be used to observe interference points and modify actions to improve efficiency.
10. Automatically calculate the cutting length of the pipe to reduce processing errors.
11. The feeding, bending, and rotating axes all have multi-level speed options.
12. Automatic start stop control function for online display of feeding length.
13. The online display of feeding length has the function of manual and automatic intervention, adjustment, and correction.
14. Automatic start stop control function for online display of material transfer angle.
15. The online display of material transfer angle has the function of manual and automatic intervention, adjustment, and correction.
16. Automatic horizontal correction and adjustment function for the centerline of the pipe and mold.
17. Plug in quick fit clamping mold and guide mold design, convenient for bending multiple specifications and small batches of pipe fittings.
18. The clamping force of the small car can be infinitely adjusted to meet the bending needs of pipes with different materials and wall thicknesses.
19. The material head clamping mechanism has a hydraulic lock to prevent instability during clamping.
3. 3D data reading and 3D digital measurement reverse compensation function
The Jinmasun brand CNC pipe bending machine can read three-dimensional digital models (such as. * CATPart,. * STP) and automatically convert them into equipment working parameters. It has the function of calculating compensation for bending rebound database and performing reverse compensation based on the actual values measured by the measuring instrument. It can communicate in real-time with measuring equipment such as TubeIspect and articulated arm measuring instruments, and is compatible with actual bending processing data of the catheter. Capable of online measurement and automatic reverse correction of bending process parameters. Equipped with an interface for communication with robots, establish a production line with fully automated loading and unloading functions for robots.